COP v25.12:Other-Products; Pressed-Metal-Tiles
Metal tiles are press-formed to provide a variety of shapes resembling clay tiles, wooden shingles, or shakes. They are interlocked or overlapped laterally and longitudinally and are clipped or fastened to timber or steel battens.
Metal tiles, shingles, and shakes are normally manufactured from metallic-coated steel, although other metals can also be used.
Pressed steel tiles invariably have an additional protective and decorative coating applied over the metallic-coated steel. This may be an organic paint coating applied by either the steel manufacturer before the tiles are formed, or by the tile manufacturer after the tiles are formed. An alternative (and traditional) coating can be provided by applying crushed stone or ceramic granules (“chip”) to the base metallic-coated steel, which is attached by an adhesive coating; normally, a clear acrylic coat over the chip coating. Post-applied coating also provides cut-edge protection.
Pressed metal roofing tiles are installed by nominated agent fixers, trained and appointed by the manufacturers or their representatives. They are not normally supplied to other installers.
The principles behind requirements for fixings, flashings, corrosion, compatibility, and maintenance as described elsewhere in this COP should also apply to the design and installation of pressed metal tiles.
Fasteners must be compatible with the base metal and provide a service life equivalent to the durability of the panel. Typically, these are coated hot-dipped galvanised steel nails.
Metal tiles must be installed to battens selected, spaced, and attached as per the manufacturer’s requirements.
Panels are fastened to the roof structure by fixing horizontally through the front of the panel, and because the fixings are in shear, they provide wind uplift resistance suitable for very high wind design loads.
Tiles with a minimum upstand of 25 mm may be laid on roof structures with a pitch of 12° or more. Tiles with an upstand of less than 25 mm may be laid on roof structures with a pitch of 15° or more. Typically, these are tiles with a shingle or shake form.
The manufacturer may stipulate greater or lesser minimum pitches for specific designs.
Valley gutters must be made of the same metal or coating as the roof tiles or a compatible material.
Valleys must have a minimum upstand of 20 mm and a width of 80 mm. For valley sizing, see 5.5.7 Valley Capacity Calculator.
Valley boards are required to support a point load of 1.1 kN, which approximates the weight of a tradesperson with a bag of tools.
Longrun tiles are a hybrid roof cladding with the appearance of pressed metal tile. This is achieved by pressing steps into a length of long run profiled steel, so horizontal laps are minimised or eliminated.
Longrun tiles are not currently manufactured in New Zealand.
Pressed metal roofing tiles are only installed by specifically trained and accredited installers. As the battens go over the roofing overlay, the installer is responsible for doing the battens, as well as the underlay and the roof cladding.
Roof framing should provide support and fixing for the tile battens that will satisfy the design wind load requirements. Installers should check that the framing has been erected to an accurate and even line before fixing the roof
Valleys are installed so water discharges over the fascia and into the eaves gutter. The valleys are held in position by clips specially designed to allow for expansion, or by compatible nails and washers placed alongside the valley or bent over the top lip of the valley.
Under no circumstances must the fasteners penetrate the sole of the valley. The top end of the valley should be turned up against the hip or ridge battens to the height of the batten. Where two valleys meet over a dormer, they are cut, shaped, joined, and sealed so that they form a continuous valley.
The tile edge should be bent down to a minimum of 5 mm from the valley floor.
The gap between tiles on opposing sides of the valley must be a minimum of 70 mm.
Valley boards must be H3.1 treated and separated from metal by underlay.
Permeable self-supporting underlay, complying with 10.11 Underlay, must be installed on all new roofs.
Underlay is laid horizontally, directly to the rafters before the installation of the battens, creating an air gap between the underlay and the roof cladding. The exception is at the eaves, where it is laid over the eaves batten and the fascia. Horizontal underlay laps should have a minimum overlap of 75 mm.
- H1.1 boric-treated when used in attic roof construction;
- H1.2 treated when used in skillion roof construction.
- a minimum of 50 mm x 40 mm for 900 mm rafter spacing; and
- a minimum of 50 mm x 50 mm for 1200 mm spacing.
Battens in contact with tiles must not be treated with copper-based preservatives. Battens required for rafter spacings greater than 1200 mm must be specifically designed and spaced to suit the tile module.
15.3.2.4A Batten Installation sizing and fixing requirements in accordance with NZS 3604: 2011
| Wind Zone | Batten Size | Max Span | Spacing | Fixing Type | Alt Fixing Capacity (kN) |
|---|---|---|---|---|---|
| Low | 50x40 | 900 | 370 | 1/90x3.15 gun nail | 0.55 |
| 50x50 | 1200 | 350 | 1/90x3.15 gun nail | 0.55 | |
| Medium | 50x40 | 900 | 370 | 1/90x3.15 gun nail | 0.55 |
| 50x50 | 1200 | 350 | 2/90x3.15 gun nail | 0.8 | |
| High | 50x40 | 900 | 370 | 2/90x3.15 gun nail | 0.8 |
| 50x50 | 1200 | 350 | 1/10gx80mm self-drilling screw | 2.4 | |
| Very High | 50x40 | 900 | 370 | 2/90x3.15 gun nail | 0.8 |
| 50x50 | 1200 | 350 | 1/10gx80mm self-drilling screw | 2.4 | |
| Extra High | 50x40 | 900 | 370 | 1/10gx80mm self-drilling screw | 2.4 |
| 50x50 | 1200 | 350 | 1/10gx80mm self-drilling screw | 2.4 |
N.B. Battens at different centres may require different values.
Battens must have square cut ends and must be butt jointed over the centre line of the rafter.
- Adjacent rows of battens must not be joined on the same rafter and must span at least three rafter spacings at the roof edge.
- A batten must be installed immediately behind the fascia as fixing for the eaves tiles.
Because an eaves-tile batten is installed directly behind the fascia, the position of the next batten up the rafter will be less than that of the normal tile batten spacing. The position of this batten may vary depending on the pitch of the roof.
The batten layout is marked on the rafters by placing nails at the line of the batten fronts. The roofing underlay is laid over this, onto the rafters. The battens are then laid from the lowest part of the roof upwards, using the marker nails to locate the front edge of the batten. Remove the marker nails before laying the tiles.
Metal Tiles are classified as a Type B Restricted Access roof cladding. Walking on metal tiles indiscriminately may cause considerable damage.
Persons authorised to walk on a metal tile roof must walk only in the tile's pan, where the batten supports it, and wear flat, soft-soled shoes to prevent damage to the tiles and surface coatings.
Other trades must be made aware by the contractor or site supervisor of the method for walking on pressed metal tiles without causing damage, and that the cost of repairing damaged tiles is their responsibility.
Standard flashings are supplied for most locations on a roof. They come in two styles, only one of which is used on any one roof. All flashings and roofing accessories are made of the same base metal as the tiles and are coated the same way.
- Long accessories are typically 2 m long and fixed every 500 mm and there are specific accessories for ridges, hips, barges, aprons and walls.
- Short accessories are typically 400 mm long trims and can be used for most flashing applications on a roof.
Special flashings are made as required by the manufacturer or the roofer from uncoated steel, and subsequently factory coated using the same coating process as used for tiles.
Ridge tiles are bent up and then cut to form a turn-up that fits under the ridge/hip cap or short accessory. To ensure a watertight joint, a tight fit is required between the tile and the ridge cap.
Tiles should be turned up against the battens or hip board by a minimum of 40 mm. See 15.3.2.6.1A Ridge and Hip: Short Trim Installation and 15.3.2.6.1B Ridge and Hip: Long Trim Installation.
Tile ends are turned up a minimum of 40 mm and installed against a batten that will be covered by a barge cover or under a metal fascia. If a hidden gutter is used, tile edges should be turned down into the gutter by a minimum of 20 mm.
All preparatory work of under-flashing, fixing of eaves, gutters and valley gutters must be completed, and all tiling battens must be in place before laying tiles.
Flashings at the ends of roofs, where the roof does not end past the wall, require a diverter that ensures water is directed into the gutter. Sufficient material should be left standing out from the wall so that cladding installers can ensure a weatherproof finish.
Tiles cut for penetrations through the roof should be provided with upstands and over-flashed for drainage from above without restricting the water flow.
The flashing should finish 15 mm beyond the tile head lap above the penetration and should be wide enough to cover the nearest tile rib or up-stand. When the construction is solid masonry or brickwork, and flashings cannot be installed under the wall cladding, a chased should be cut and an over-flashing installed in the chase to provide weather protection.
The requirements of 8.11 Safety and 14.1 Pre-Installationalso apply to the installation of metal tiles. In addition, all gutters, valleys, roof channels and the roof should be left clean and free from debris on completion of the work.
The roofing supervisor will establish when the roof may be installed after all sub-trade work has been completed.
If substantial work, such as texturing walls, is to be carried out on a wall above or adjacent to where metal tiles are to be laid, they should be installed after such work has been completed.
Tiles should be inspected and selected, as tiles of a different colour match should not be installed on the same plane of a roof. If more than one pallet of tiles is required for one job, the colour uniformity should be checked.
Tiles damaged during installation must be removed and replaced, and any deformed tiles or tiles with surface damage must be rejected.
The eave gutter tiles should project over the edge of the fascia to ensure that water discharges directly into the gutter system, and tiles should be laid so they prevent any water from penetrating the roof cavity.
Before tiles are laid, the direction of lay should be determined, taking into account whether the profile can be laid only one way or both ways.
Direction of lay may be influenced by a desire to face laps away from major lines of sight, direction of prevailing weather, or sequencing of construction.
Standard lead pencils contain graphite and must not be used on AZ-coated steel tiles, as graphite can cause premature corrosion failure of the coating.
Tile cuts and bends must leave straight lines up the roof section to provide a true line for flashings.
When cutting tiles for their installation at ridges, hips, valleys and barges, avoid damage to the surface finish by using a guillotine or metal shears. When cutting the tile lengthwise, it must be bent before cutting to reduce the amount of distortion that occurs as the profile is flattened during bending.
Tiles turned up and down for ridges, hips, barges, eaves, and valleys must be bent using a bender specifically designed for this purpose. Tiles must be turned up at ridges, hips and barges by a minimum of 40 mm, and down into the valleys to a minimum of 5 mm from the valley floor.